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High Power / High Current Connectors



Our products provide the highest delivered quality, performance and commercial competitiveness. Our plant locations provide logistical advantages for our customers. Carol Stream, IL is centrally located in the USA and Queretaro, MX is centrally located in Mexico.

High Power Connector, High Current Connector, scientific, closed loop process control, high efficiency, multi-cavity, design, build debug tooling, mold maintenance, cavity insert interchangeability, Benchmark PPM

We injection mold connectors to exceed our customers’ needs, enable higher performance, longer life, the highest quality, easier serviceability and lowest cost.

Product Highlights

Enabling Higher Performance, Longer Life, the Highest Quality, Easier Serviceability and Lowest Cost. Applications Automotive
Electric Vehicles
Consumer Solutions


  • Royal Power Solutions is an emerging automotive market leader in high power connector products.  
  • Performance – Our Engineering team validates “virtually” in our in-house Innovation and Testing Center to confirm conformance to USCAR-2 specifications, and far beyond. 
  • Cost – Always in the forefront of our development and continuous improvement activities, commercialization (cost) is a key performance indicator for our design engineering, manufacturing engineering and Kaizen teams.  


Features & Options  

  • Experience and capability with numerous engineering grade, high temperature plastic resins 
  • Rapid Prototyping of tools in both plastic and metal is performed in-house or at strategic suppliers 
  • Product Manufacturing capacity is in Carol Stream, IL, Canton, MI, and Queretaro, MX. 



  • Machine sizes range from 60t Vertical to 225t vertical and 65t Horizontal to 350t Horizontal 


Number of Pieces Per Year

  • Millions 



  • 6,764,353: 6,817,908: 6,855,008: 6,932,650: 7,189,122: 7,695,326: 9,093,768: 9,608,254: 9,905,953: 10,008,789: 10,135,168: (7) other patents pending in the USA and internationally
Product Information Sheets